Thorium is unlimited and only really costs energy to make.
No. It costs a lot of stone and centrifuging processing power, which could be used for a lot of other things. Energy is indeed free at this point, but machine processing power isn't.
you get all of your containers back from the conversion process
You don't. The process takes in a charged container and only returns 0.97 empty container.
From my observations, using separate reactors for power and neutrons are better than generating them from the same reactor (s).
For power reactors , T-T fusion is best. At 1e10K and low rate, you get 5000MJ from 1 Tritium.
The neutron collector has a base recipe time of 5s. Its actual effciency is the shown effciency minus 5%.
My neutron reactor setup has 20 collectors. Adding more is possible but will make the logistics far more complicated.
D-D fusion at 1e8K is best for neutron generation. At low injection rate, I get 3.8 charge/s and cost 0.5 charge/s. This nets 3.3 charge/s. I plan for 600SPM so I'll spend 1/s on science. I'm left with 2.3/s. This is enough fuel for 11.5 GW of power.
Unless you are spamming plasma turrets (crazy idle draw) everywhere, I think 11.5 GW will be enough to last til endgame.
Since you are already burning neutron containers on DT breeding, it's ok to burn a few more on the fuel production.
A single container can be reused 33 times, and counting in the cost of neutron reactor, it can give ~29 Tritium. This is 145GJ from a single neutron container. And I always put prod modules on neutron containers so they are cheap.
For my playthrough, I'm currently doing H-Li6 fusion with Li7 dumping. Later on I'll do Tritium fusion at high temperature, and repurpose my old fusion reactor for neutron generation.
My main question is moon mining. Currently, a moon mining trip gives 500 He3, which gives about same energy as 750 Tritium = about 50 neutron containers. And moon mining is way more complex and expensive than just producing 50 neutron containers. I think a trip is about as expensive as 1000 neutron containers. So moon mining is completely impractical.