In regards to recalling while it is full, the recall will fail and the robot will return to it's source destination. (I kept it like this so that you can have inserters pull out, even if they don't pull out fast enough). I can make that an option though, if you'd like. By size of the stations, do you mean the inventory size? Also, speed of redeployment cannot be changed as far as I know, but speed of recall can be.
I'll look into all this, thank you.