This may be a bit tricky to do I need to do some testing but I can answer some of your questions
1) yeah, blue belt are a bottle neck, to use the full output you need to put a chest in front of the output and then extract
2) you can full a belt by placing a splitter in front of the output, it's not a very used mechanic but you can double the output using a splitter and then join it in a single belt.
P.S. I suggest you to use a chest and a mod that add miniloader ot bots to transport the materials otherwise it's going to lose speed.